Archive for July, 2012


Back in the ’70s an ’80s, we were fascinated and obsessed with bikes that could only be called “cafe racers”, but were more rooted in the Italian small-displacement race bikes of the late ’60s than anything else.  For the record, British bikes, and the whole “ton up” thing which I’m told was happening at the time was something I knew nothing about.  We would have never considered running anything out of Britain and trying to call it a motorcycle, at the time – and that was when you could get a 441 Victor for all but free.  In a bunch of crates, but nevertheless. Tempting though it may have been, a basket-case BSA 441 Victor had nothing up against a Ducati 250 Diana with a race tank.

The shop that I bought my very first bike at, a Honda CL100, had this bike, literally sitting on a shelf- a tiny, 90cc multi-cylinder Honda roadracer.

To further twist my young mind, a friend of mine found one of these, quite literally in the cellar of a barn: a Giazzoni 50cc roadracing bike, which, for the time that I knew it, and owned it as well, never had that slick rear-exit chamber on it, and never actually ran.

Then, there were the Ducatis.  I’d already become obsessed with singles, and the Ducati “Diana” 250s that the Perica brothers collected suited both my Italian roadracer tastes, and my appetite for big torque.

However, the first bike I actually built was a Yamaha RD350B.

Over the course of a winter, I think around 1980, I blueprinted, ported and polished this little sweetheart, and made all the usual modifications to tighten it up.  I think most of my guidance came stories from Cycle Magazine, with the aim of duplicating the “Box-Stock” privateer roadracing bikes that were so popular, and even then, legendary, at the time.  Here’s the final product, and the only photograph I have of the bike, shortly before I sold it:

It was a street bike, a daily rider, so I opted out of the expansion chambers and settled for the stock pipes with some venting commonly done – drilling out the baffles.

The Yamaha RD350 was the production version of a long line of two-stroke, two-cylinder race bikes of the 250 – 350cc range, ultimately reaching the 400cc displacement in the RD400s of the early ’80s.  Dubbed the “750 killers”, they were everything a private roadracer needed.   Crazy fast, light, and cheap to maintain.  For a street bike, just a plain blast to ride.

The most direct roots of this bike were the TD2 and TD3 series production roadracers.  The TD3, in particular, ran essentially the identical frame to the RD series, and laid the foundation for much of the innovation that tricked down to the street bikes.  Here’s a great source of information on the TD2 and TD3, here, on CycleChaos.  There’s a great post on ClassicYams about the TD2 and some personal history, here.

Then, I found this photo.

For all the early Italian roadracing aesthetic, this was the bike that I was ultimately led to.  The 1972 Yamaha TD3.

I found a 1971 R5 frame on Craigs List.  The R5 pre-dated the RD350, and had a slightly more primitive motor, with no reed valves.  It also had drum brakes.  It was, however, an identical frame, both to the RD series, but also to the production race bikes.  Here was the core of my build – a true, lightweight, classic roadracing frame.

I found more information on the bikes from this project thread, the TZ350 and 250 website.  Here, as well, is where I discovered Rick Merhar, of Accu-Products and got him to sell me the top only of one of his awesome reproduction fiberglass TD3 tanks.

The R5e II is an amalgamation of bikes and models, but it’s a tribute to a lineage that was the core of roadracing in the 1970s.  Using a frame from a 1971 R5, modifications common to the RD350 privateer roadracing bikes, and a tank from a whole family of racing motorcycles that wrote history, it’s a tribute to a lineage that is the core of what I feel is the heart of motorcycling.

No, I know…  I haven’t been keeping up my end of the Shelina coverage lately.  (That sounds so much better than “stalking”, huh?)  But, as I reported so many months ago, it would appear that our Shelina is indeed riding for Brammo.  OK, I just don’t know when, quite yet, but I’m pretty sure it’s not at Laguna this weekend.  Maybe Miller.

OK, so before all you bitches who fed me info and pictures get all freaked out that I’m leaking some news that I’m not supposed to, this came from the Brammo Facebook page, so settle down.

Here’s the first, suspicious shot:

See the rider name on the front cowl?  ”S Moreda”, bitches!  OK OK, it’s hard to read.  But I have awesome forensic Digital Imaging and Photoshop skillz.  CSI Miami wants my ass, just so you know.  Here:

So, yeah, she’s not on the rider list.  Also, I’m pretty sure this isn’t a race bike.  Still.  My money says, look for her at Miller.  Feel free to confirm or deny, you-who-knows-who-you-arez.

OKAY!  Here’s some Shelina candy – my fave video I think:

eFXC / TTXGP Queensland Video

SWEET video by EVMotorcycle:

Good to hear a shout-out to John Fiorenza, and some really cool tech – mist motor cooling, some A123 battery slot mounting, and, on the down side, some palpable frustration for the organizational support – or lack thereof.

Electric Vocabulary (via TED)

Some of the history behind the terms…

TTXGP Austrailia: Catavolt takes Round 2 (?)

(Photo: Tony Castley)

Saw this cryptic post on the Catavolt FaceBook page: “Catavolt takes Rnd 2 in QLD”

Congrats to Jon and the team.  I think.  I’m not much of a race fan, so I’m not even sure if by taking round 2 they’ve won, or not.  Oh well.  I’m sure they went fast.  I don’t know what they’re running these days, for motors or batteries or anything…  sorry.

I haven’t seen any reports of who’s racing, or anything else for that matter.  I did piece together the impression that they were racing this weekend…  but that was more from a friend posting that he was packing up to head to the race.

Here’s a shot, also from their page:

…not for nothin’, but I’ve pretty much given up on trying to follow the race news for TTXGP.  There’s no information.  Honestly, it baffles me.  I don’t think I’m the only one, either…  Richard Dort on TTXGP Matters even seems like he’s having a hard time following the breaking news, and he’s a fanatic.  Whoever’s doing the TTXGP Twitter feed seems to think it’s more important to post shots of TTXGP baseball caps than race results.  Go figure.

If you want the most complete coverage for Australia, it looks like you need to go to Tony’s Twitter feed, here.  Also check out EV Motorcycle’s feed, here.  Other than that…  good luck.

EDIT:  If you want to see the best reporting of what happened, albeit a while after the fact, go to EVMotorcycle’s blog for some really excellent coverage.  Here.  Kid does some awesome videos, too.  I can’t wait to see them.

Not to be a whiny bitch, but it sure seems like a strange way to build a following in “The Information Age”.  I can see more information on the Calaveras County Fairgrounds Frog-Jumping World Finals than I can a supposedly world-class revolution in motorsports?  Really?  I get everyone is busy, and there are very limited resources, but please, bitches.  I know several people who’d sell their right arms to edit and publish a feed for TTXGP, and do a damn fine job of it.

Whatever.  There’s a world of racing out there that I don’t understand, but from my little view of things, if you had a good news feed of the races world-wide, you’d build a worldwide fan base.  Those 5 riders or whatever all of a sudden can tell sponsors they’d get some worldwide exposure – not just as a side-show to a conventional gas race, but to a global audience of enthusiasts, and then, OMG, maybe next year you may have a few more bikes.

Stranger things have happened.

Upcoming Events

I just came back from the Micro-Mini Car Day at Larz Anderson Museum, and starting thinking about their annual Japanese Car and Motorcycle Day, and Green Day, so I took a moment and looked them up.  Here’s the scoop:

Japanese Car Day

About:

Japanese Car Day is a museum sponsored event and dedicated to the enjoyment of all things Japanese.

Next Event:

Sunday, September 30, 2012 from 10am-2pm

Event Details:

The show starts at 10am and runs until 2pm. Car registration is $15 in advance and $20 day of and motorcycle is $10.  All proceeds benefit the Larz Anderson Auto Museum

Spectator admission is Adults, $10. Military, seniors, students and children 6-12, $5 and children under 6 are free. Museum members are always free! The museum is open for your viewing pleasure until 4pm.

Lunch will be available on site for purchase from Tables of Content

Green Day 2012

About:

Join the Larz Anderson Auto Museum on Sunday, October 21 2011 for Green Day: Bringing Technology and People Together through Green Innovations. A family friendly event to promote green driving and living in Massachusetts. We welcome those with any green modes of transportation; grease cars, electric cars, hybrid cars, solar cars, motorized and regular bicycles, segways, scooters, etc. Your vehicle can fly, swim or drive on land as long as it is green we would like for you to be involved.

We at the museum also know that being green is more than just having a green vehicle it is also about the way that we live. A green community ensures a green lifestyle that is beneficial to people of all ages. Keeping a green community means supporting our local parks and open spaces, recycling and supporting organizations that keep our planet healthy. Keeping our bodies healthy through exercise whether it is dance, riding a bicycle or simply going for a walk. Eating healthy and being aware of where our food is coming from creates connections that built healthy relationships in our communities as well as all over the world. Being green is also about having fun! Creating art out of “trash” or using Mother Nature as a template, letting creativity flow. Green Day is more than a day it is a lifestyle and here at the Larz Anderson Auto Museum we want to promote all ways of green living. Please join us for a day of fun and learning. Stay Green!

Next Event:

Sunday, October 21, 2012 from 9am-4pm

Event Details:

The show starts at 9am and runs until 4pm. All proceeds benefit the Larz Anderson Auto Museum

Spectator admission is Adults, $10. Military, seniors, students and children 6-12, $5 and children under 6 are free. Museum members are always free! The museum is open for your viewing pleasure until 4pm.

Lunch will be available on site for purchase from Tables of Content

Look for the R5e II in top form at both of these events!  Here’s a list of the complete calendar at the museum: 2012 Lawn Event List.

Buckeyes Go Fast, Set New Records, Target Isle of Man

Just got this news from Kyle Ginaven, my buddy from the Ohio Buckeye race team (Technical Team Lead, actually) and fellow ElMototian.  CONGRATS, guys!  (And, oh.  Is it just me, or is that one of the Scariest Badass Looking Bikes on the frikkin planet?)

Ohio State Buckeye Electric Motorcycle Sets Speed Record

The Buckeye Electric Motorcycle Race Team set an East Coast Timing Association (ECTA) speed record for electric motorcycles, July 8, 2012. The record speed was 144.352mph at the East Coast Timing Association Ohio Mile Track located in Wilmington, Ohio. The team now holds the title of fastest collegiate electric motorcycle.

The record, an increase of over 30mph on the 112.349mph record in 2011, was primarily the result of upgrading the vehicle’s battery pack. The student-led team utilized FlightPower’s lithium cobalt oxide batteries loaned to them by Lawless Industries, completely designing, building, and testing the battery pack with the goal of achieving maximum high speeds. The record was completed in the Modified Electric A3 class by crossing the finish line of the one mile straight track at top speed. Jennifer Holt, a professionally trained motorcycle driver and Ohio State graduate student, steered the team to victory once again as she did for the 2011 record.

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(photos: Aaron Bonnell-Kangas)

“The latest ECTA speed record is a fantastic achievement for the team, and an important learning experience for the design of the new electric race motorcycle,” says Marcello Canova, the team’s faculty advisor and assistant professor of mechanical and aerospace engineering. “Most of all, it shows the skills, ingenuity, and resilience of this student group, able to build an electric bike from ground up in less than two years and achieve two speed records.”

The next goals for the team include building a new motorcycle— the second in its series of race vehicles— surpassing the 150mph mark (as only few professional teams have done so far), and competing in the famous Isle of Man race competition. The students are midway through the design process of the new vehicle, improving on what they have learned during the past two years. “As the team begins its second electric motorcycle design and build, members now have a much clearer idea of the end goal and the hurdles that they will have to face right up until the starting gun fires,” Kyle Ginaven, co-team leader/technical team lead.

The Buckeye Electric Motorcycle also holds the title of being the first electric vehicle to compete at the ECTA Ohio Mile Track.

Kyle (AKA Nuts & Volts) also put together a great list of speed records:

Track/Street Top Speeds – Outright/one way speed

  1. Lightning 2011-218.6mph
    2011-Bonneville – source
  2. Chip Yates-200.7mph
    2011-Bonneville-source/
  3. Kent Riches-179mph
    2009-Bonneville-source
  4. Lightning 2010-176mph
    2010-Bonneville – source
  5. MotoCzysz 2010 bike-163.6mph
    2010-Bonneville – source
  6. Mission Motors Mission One-161mph
    2009-Bonneville – source
  7. Mugen 2012 bike-158mph
    2012-IOM TT Zero source
  8. MotoCzysz 2012 bike-154mph
    2012-IOM TT Zero – source
  9. Brammo Empulse RR 2012 bike-147mph
    2012-Portland International Raceway Test Session – source
  10. BEMRT Ohio State RW1-144.5mph
    2012-ECTA, Wilmington, Ohio -source->to be posted soon
  11. Mission Motor Mission R-134mph
    2011-Laguna Seca – source
  12. Norton Electra-127mph
    2011-ECTA, Maxton, North Carolina – source (bottom of page)

Drag Top Speeds

  1. Lawless Rocket-201.3mph
    2012-Virginia – source
  2. KillaCycle-174mph
    2008-Bandimere Speedway, Colorado – source
  3. The Predator-162mph
    2012-Arizona – source
  4. Lawless ANGUS-160.37mph
    2012-VMSP -source
  5. Current Eliminator V -159.85mph
    2007-Arizona -source
  6. Lawless AGNS-147mph
    2012-VMSP -source
  7. ThunderStruck Motors Tron-139mph
    ??-??

Check out the thread here.

You can read some very interesting stuff on Kyle’s blog, here: GoElectricFast

The Buckeye Facebook page is here, and their website is here..  The Buckeye Build Thread on ElMoto is here.  Here’s the latest update from that, just so you can get a feel for some of the behind-the-scenes tweaking and fretting:

And we go faster. Ran a 144.5 mph this morning at ECTA. We found out that we had a battery current limit of 200A set on the controller for our second run (131mph) yesterday so that is why motor current and peak power became limited. A little headwind today helped out, but it appears gearing was our limiting factor. We had a peak battery power of 392V, 235A (92kW), so about 13% more power. However this peak occurs closer to 130mph due to our gearing limitations. Our front sprockets are specialty made (custom spline) so may not be worth getting as we change our focus to our next build, but we can get a 38 tooth rear fairly easily. This would give us a 1.52 ratio (38/25) which is 5% taller than our current setup 1.6 (40/25). This change has potential to get us over the 150mph so we may consider this upgrade for the September ECTA if we have batteries available to us.

Second run we had the rider be less aggressive on the throttle in order to try to keep voltage sag as minimal as possible, but once she reached ~100mph at the 1/2 mile mark the controller went into a ‘hardware over-current’ limit and the bike coasted through the sensor at 69mph. Odd thing is we didn’t have close to 300Arms or 300Adc which were our phase and bus current limits set the controller in the morning. Either way we need to contact Tritium and figure out why this occurred and how we can improve the system.

Still lots of great data from this controller. Its funny how after a run our team is pulling out chargers and laptops to figure out how we can go faster while the rest of the ICE teams pull out wrenches and mess with dirty parts to improve things.

Pictures and videos coming soon
-Kyle

Home Power Launches Author Pages

Home Power Magazine just launched their “Experts” pages, with author features…  woohoo!  Check it out here, with a nice list of the stories I’ve put together for them over the last year.

Here are the linkys:

R5e II Build Update and Status Report

Having what’s basically a “track bike”, or show bike, with no track or show coming up right away means I basically have an ongoing project…  which is fine, since I really love the “building” phase, maybe as much as the “riding” phase.  I’m always a little confused when people say stuff like, “I’m finally finished!”  Huh?  Finished?  You mean there’s nothing else to work on?  How can that be?

I’ve been poking around on the bike, and am slowly upgrading all the things that I more-or-less tossed together to get the thing presentable and running.  Here’s where we’re at.

The Big Deal is the new tank from Rick Merhar at Accu-Products – a reproduction of a 1972 Yamaha TR3/TR3 racing tank, and something I’ve wanted since I first saw it.  Rick put just the top part together for me, saving me the effort of cutting (and paying for) a whole gas tank.  Here it is, all put together with some mounts duplicating the frame mounts of the original.

The sponsor decals are all ready, and will be going on tonight.  I made up a tank emblem too, that finally I’m happy with.

All that, of course, meant I had to cut the seat down, complete with the upholstery, and repaint the whole thing.

…and today: The Return of the Logo!

I had a little fun with a Radio Shack flashing LED kit, and put this little dual flasher thingy together the other day. I have to go on record to say it’s the first electronics project I’ve ever done, ever, that worked the first time I turned it on.  Without help.  I guess that “10 years old and up” rating is pretty much on-target.  It’s going to mount in the dash, and it will indicate when the main power is on.  Hopefully that will help me not leave the power on for a week, and cause a lipo cascade failure.  (again).  I’m working on a little sound indicator that might come on after about an hour, that says, “TED you dumbass, you left your BIKE ON!”  We’ll see if that’s truly necessary, or if I’ve learned my lesson.

And yeah…  I’m re-doing the dash.  I saw a dash panel at a show last year and fell in love.  Stay tuned.

The big news is the battery pack.  I’m tooling up to put in a larger pack that’s going to be in the 30Ah range, but before I do that I’m going to build a modular, hot-swap mounting system.   Finally.  I ordered stock yesterday, and that will likely be the next big thread.  It’s based on a sliding rack system, and will, at this point, be using the Turnigy hard-case lipo packs I’ve used before.  As of yesterday, I tore out the old brackets and am ready to start the fabrication.

Finally, I’m going to start the process of trying to get a title.  With a 30Ah pack, this thing will be practical for limited street use – read, “tearing up the curves on a Sunday morning”, so it’s time to see if it’s possible to get it registered as a “barn find”.  I’ve got the lights all ready, and those, too, will be modular and removable.  If I get that, then I think we’re looking at the R5e III: The Rise of the Street!

Here’s the little teaser video of my last ride before tearing it down again…  I know, it’s a repost, but I wanted all this update stuff in one place:

So, if you’ve looked into lipo chemistry at all, you have no doubt read all the warnings about their volatility and the potential for fires and explosions.  Repeatedly I’ve been told they’re acceptable for experimental use, but not safe for daily commuters.

I call bull.

First, I know a few guys who are using them, daily, and have been for a good long while.  Second, I did this video, trying to do my own lipo fire with some failed cells, and, you can see for yourself, the result was a little disappointing.

.

I have, since then, got a lot of advice on how to get a better result, that is, a better fire and explosion, which basically comes down to this.  First, work with a cell with a maximum charge, even hugely overcharged.  Pierce the cell with a conductive material, like a nail, that will short the cells and not burn up.  Heat the cells, best, by discharging them.  Then they may burst into flames and even explode, but maybe not.

So, if you have fully charged or overcharged cells, and you’re running your bike really hard, and you lay it down and something conductive pierces casing an then the cells, then you may be in trouble.

Reminds me of…  gasoline?

In fact, from a post on ElMoto.net, LiveForPhysics, AKA builder of the Death Bike and Guy Who’s Blown Up More Lipo Than Anyone I Know said “The modern RC LiPo packs are fairly shockingly stable. I’ve had some that required overcharging past 8v, taking in 3x the cells rated capacity before getting fire balls (though most blow around 5.5v). It can be difficult to get fireballs on a healthy cell from any amount of physical trauma (including stabbing with conductive materials) anymore with modern RC LiPo.

To be sure, lipo is touchier than most any other chemistry, and by that I mean you can junk the pack a lot easier than others.  Overcharge it, over-drain it, there’s a host of care and feeding instructions I’ve posted.  Treat them badly, they will repay you by failing.  But burst into flames for no apparent reason?  I’m beginning to think this is, at best, old news, and bad information.  At worst, it’s internet hype and hysteria fed by maybe nothing more than people’s love of a good explosion video.  Actually, there is a worse scenario, that people are actively trying to harpoon lipo chemistry for their own nefarious reasons…  or maybe it’s Space Aliens from the Future trying to corner the HobbyKing lipo market…  who knows?

Here are a few links to some “Care and Feeding of lipo” that I found helpful.

One thing is for sure…  lipo chemistry and radio-control lipo packs have gone through some very rapid development in the last few years.  I suspect a lot of the “exploding lipo” comes from early packs and “sketchy suppliers.”

So, my next step is to order and build a bigger pack, something around 30ah, so I can get a little more mileage out of it, and a little more current at full-throttle…  and I’m going to stick with the Turnigy hardcase lipo.  Stay tuned…

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